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Learn Sheeting: Chapter 8—On-road Performance

So far we have discussed some of the ways light behaves (Chapter 1), what retroreflectivity is and how it is produced (Chapter 2 & Chapter 3), and how retroreflectivity is measured in the lab (Chapter 4, Chapter 6, & Chapter 7). In this chapter, we discuss retroreflectivity from a driver’s perspective.

Highlights:

  • While conditions tested in the lab are static, road conditions are dynamic, and change as a vehicle moves towards a retroreflector.

  • The geometries (entrance angle, observation angle, and rotation angle combinations) measured in the lab often do not occur at the same time on the road.

  • Though we measure retroreflectivity, the driver actually sees luminance.

In Chapter 4 we indicated that the light source and receiver in the lab are fixed on the same vertical plane (up and down with respect to each other), so to change entrance angle or rotation angle the retroreflector needs to be moved with respect to the light source and receiver, and to change observation angle, the receiver will need to be moved up and down. On the road, it is almost the opposite in every way since the retroreflector is fixed to a post in the ground, and the driver’s eye (receiver) is at a fixed distance from the headlights.

Let’s assume we have a straight one-way road with a sedan approaching an overhead guide sign. The guide sign is about 6 m (20 ft) above the road. The sedan is approaching from about 500 m (1640 ft). For now, let’s also only consider the left headlight. In this scenario, the driver's eyes are the receiver, the left headlight is the light source, and the guide sign is the retroreflector. Unlike in the lab, the retroreflector is stationary, and the road geometries change as the sedan approaches the sign.

Let’s assume the sign is perpendicular to the road. Because the sign is 6 m above the road, the starting entrance angle at 500 m (1640 ft) is about 0.6°. The observation angle can be measured by drawing a line from the left headlight to the sign and back to the driver’s eye. In our case, the observation angle starts at 0.06°. In the lab, the rotation angle is typically changed by rotating the sign. On the road, it can be changed by rotating the retroreflector or rotating the position of the driver in respect to the light source. Because the driver does not sit perfectly above the left headlight, our rotation angle starts at about 22° (clockwise from the driver’s perspective).

As our sedan approaches the guide sign, our entrance angle, observation angle, and rotation angle will change.




There are several important items to note: the entrance angle of 4° discussed in the spec and lab scenario of Chapter 6 occurs somewhere in between 70 to 80 m (230 ft to 262 ft). The observation angle of 0.2° occurs at about 170 m (558 ft). In other words, the combination of 4° entrance angle, 0.2° observation angle, and 0° rotation angle do not occur at the same time on the road. An entrance angle of 4°, and an observation angle of 0.5°, which occurs at about 70 m to 80 m (230 ft to 262 ft), may be the closest geometry found within specs for a sedan, but even then, our rotation angle is about 19°. Additionally, this close combination only occurs for an instant as the sedan drives towards the sign.

Our scenario only gets more complicated when we consider different vehicles, headlights, sign locations, wider roads, and/or curves on the road. There is also the fact that we are measuring a retroreflector’s ability to send light back in a particular direction whereas, all else being equal, a driver cares about luminance, i.e.: intensity of light coming from a surface per unit area. To calculate luminance, in our simplified scenario, we would also need to consider the second headlight, understand the light distribution from both headlights, and take hundreds of retroreflectivity measurements to account for the geometry changes as the sedan approaches the sign. Then there are driver, lighting conditions, and sign size differences to consider.

Over the years, there has been a lot of human factors research on what drivers need in terms of luminance, color, size, and more, but we will cover some of those in future chapters. For now, suffice it to say that road scenarios are much more complicated than specifications can cover. Additionally, specifications were initially written for beaded products where retroreflectivity is more predictable due to the spherical nature of glass beads. As a result, the geometry combinations, such as an entrance angle of 4° and 30°, were chosen as quality control measures to test the extreme extent of what may occur on the road. From there, it was assumed that retroreflectivity would change gradually as a vehicle approaches a sign. Over time, systems, equipment, and even conventions were set up to test using these geometries.

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Learn Sheeting: Chapter 7—Retroreflectivity Numbers Explained

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