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Learn Sheeting: Chapter 6—Sign Specifications

Now that we have discussed the ways light energy and intensity are measured (Chapter 4), and some of the geometries involved in measuring retroreflectivity (Chapter 5), let’s review the retroreflectivity requirements of sign sheeting used for traffic control using ASTM D4956 as our reference.

Highlights:

  • There are a lot of standard specifications for retroreflective sheeting around the world. Many standards, however, reference ASTM D4956 or use it as a starting point.

  • ASTM D4956 uses retroreflectivity as the main way to categorize sheeting products used for traffic control purposes into different types.

  • The scope of ASTM D4956 is just retroreflective sheeting. It does not include requirements for traffic control devices and it does not take driver’s needs into account. It is a quality control tool to help engineers pick the sheeting characteristics they believe is best for their roads.

There are a lot of sign sheeting standards around the world. One that many specifying bodies refer to within their requirements is ASTM D4956. ASTM standards are typically developed by members of industry, government, academia, trade groups, consumers, and other subject matter experts with a vested interest in a particular standard.

The scope of ASTM D4956 gives a quick overview of the document and its purpose. It states what the document is intended for, and some of the things it is not intended for, which are all important to note. ASTM D4956 “covers flexible, non-exposed glass bead lens and microprismatic, retroreflective sheeting designed for use on traffic control signs, delineators, barricades, and other devices.” The scope goes on to say that ASTM D4956 does not cover inks, overlays, or other ways traffic control devices are made. It also states that even though D4956 covers photometric requirements for retroreflective sheeting, “minimum performance requirements for in-service signs or other devices are outside the scope of this document.” In other words, for reasons we will explain in more detail in the next two chapters, ASTM D4956 is a quality control standard for only one component of a finished traffic control device; the retroreflective sheeting.

With that said, ASTM D4956 is still referred to globally because it has been around since 1990. Now on it’s 17th revision (ASTM D4956-19--the 19 indicating 2019), it does a good job of balancing the needs of all stakeholders involved in its publication, including end users, sheeting manufacturers, sign fabricators, equipment producers, and testing labs. ASTM D4956 is also a detailed specification that covers retroreflectivity, color, durability, certain physical properties, adhesion, and more.

ASTM D4956 predominantly uses retroreflectivity properties to categorize sheeting into different “types”. For example, if the retroreflective elements of a new sheeting are designed to send light back to smaller observation angles, that sheeting may be categorized as a different “type” than a sheeting with retroreflective elements that excel at large observation angles, even if the two products are identical in every other way (truncated cube, construction, durability, color, etc.) Other reasons, such as a sheeting’s construction or intended uses, may be used to add a new type, though historically, even in those cases, retroreflective properties have been used to distinguish the material.

Additionally, ASTM types are added as new products are introduced in the market. The types and their requirements are not necessarily related to driver’s needs, but rather some of the distinct ways sheeting manufacturers can make sheeting that they believe has traffic control applications. A higher type is not necessarily better, just different. For example, the retroreflectivity requirement of Type VIII at an entrance angle of -4°, and an observation angle of 0.2° is 700, while the same requirement for Type XI sheeting is 580. However, Type VIII sheeting typically uses truncated prisms, while Type XI uses more efficient full cube prisms. Ultimately, it is somewhat of a judgment call by the voting members of the ASTM committee to decide if a new type would benefit the users of the document, and it is the responsibility of traffic engineers to decide which type is suitable for their road designs.

The retroreflectivity requirements of ASTM D4956 are expressed in terms of the coefficient of retroreflection (RA). We will cover how RA is calculated in Chapter 6. Additionally, the definition of the measurements and how they are taken and calculated are covered in great detail in ASTM E808, E809, and E810. For example, ASTM E809 defines the various geometries that we discussed in Chapter 4.1, while E810 focuses more on the equipment that should be used, how measurements should be taken, and the acceptable tolerance on measurements. ASTM D4956 references those documents (and many more) when outlining its requirements.

 

Here is what a typical ASTM D4956 retroreflectivity table looks like:

Each of the retroreflectivity tables are structured in the same way. The first column on the left is the observation angle. As discussed in Chapter 5, because in the lab our receiver and light source are typically fixed vertically to each other on a pole, this geometry indicates how far the receiver should be from the light source, i.e. the center of the cone of retroreflectivity.

The second column from the left is the entrance angle. Technically speaking, this is the entrance angle component β1, which defines the “up and down” angle at which the sample should be positioned from the perspective of the light source. -4° indicates the sample is facing slightly down from the perspective of the light source. This small angle ensures that our measurements minimize specular reflection from the glossy surface of the sheeting.

The third geometry, rotation angle, which is not in the table, is covered in ASTM E810. Section 10.7.1 of ASTM E810 states that “if no rotation angle is specified, the measurement is taken at rotation angles 0° and 90° and the average of these two values is recorded at m1.”

The remaining columns within the table outline the requirements for each color for that sheeting type.

When we combine the information from the table, and consider that our sample is 15 m away from our light source in accordance with E810, the first requirement for white sheeting--580 cd/lx/m2 at an entrance angle of -4° and observation angle of 0.2°--is basically requiring that we place our receiver 0.05 m (tan(0.2°) * 15 m) above the light source and take our first measurement with the sample at a rotation of 0° (top side up), and facing down by 4°. We then repeat this measurement with all the same geometries, but the sample rotated 90°. The 0° and 90° measurements will be averaged to produce one measurement that can be checked against the requirement of 580 cd/lx/m2. We follow the same steps for the remaining geometry combinations. For each combination of entrance angle and rotation angle, we will have checked three different spots within the cone of retroreflectivity for how efficiently the sheeting is returning light to those locations. There are a total of four different entrance angle and rotation angle combinations. For perspective, if our cone of retroreflectivity extends to an observation angle of 2°, for each of the entrance angle and rotation angle combinations, we could take over 1300 unique measurements.

Three spots will not provide us with a full picture of the total cone of retroreflectivity, nor will it tell us the brightness drivers need, but it is enough to check for certain characteristics of the cone of retroreflectivity and the prismatic elements that produce it. For example, we can check to see if the prisms are good at sending light to smaller observation angles. We can then check the same measurements after weathering to see if the prisms are holding their shape. This makes ASTM D4956 a useful reference for quality control purposes.

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Learn Sheeting: Chapter 5—Measuring Retroreflectivity (Angles)

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Learn Sheeting: Chapter 7—Retroreflectivity Numbers Explained

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